JVAN technical journal

Airsoft Gearbox Guides & Technical Articles

Practical guidance for comparing gear ratios, checking V2 and V3 compatibility, selecting supporting bushings, and planning dependable airsoft gearbox builds.

AEG Cutoff Lever and Trigger Trolley Troubleshooting

AEG Cutoff Lever and Trigger Trolley Troubleshooting

By JVAN PRECISION 0 comments
A stuck trigger, repeated click or unreliable semi-auto cycle can involve the trigger trolley, cutoff lever, selector parts, springs, contacts or sector-gear cam. Do not replace the cutoff lever until the interaction is observed...
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Diagnose AEG Compression and Air-Seal Problems

Diagnose AEG Compression and Air-Seal Problems

By JVAN PRECISION 0 comments
“100% air seal” is not a useful pass-or-fail promise for an assembled AEG. Diagnose the compression path in sections, then verify the completed replica with repeatable chronograph readings and normal feeding. Test the piston...
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How to Choose an Airsoft AEG Motor

How to Choose an Airsoft AEG Motor

By JVAN PRECISION 0 comments
An AEG motor must match the gear set, spring load, battery, wiring and available motor space. Labels such as “high torque” or “high speed” are useful starting points, but they do not describe the...
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How to Lubricate an AEG Gearbox

How to Lubricate an AEG Gearbox

By JVAN PRECISION 0 comments
AEG gearbox lubrication should leave a light, even film on the correct moving surfaces. More grease is not better: excess lubricant can collect debris, move onto electrical contacts or reach the hop-up and inner...
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How to Diagnose a Locked Airsoft Gearbox

How to Diagnose a Locked Airsoft Gearbox

By JVAN PRECISION 0 comments
If an AEG stops cycling, release the trigger and disconnect the battery. Repeated trigger pulls can heat the motor, wiring, battery or ETU and may turn a simple stoppage into component damage. Start with...
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Securing AEG Bushings: Fit Before Adhesive

Securing AEG Bushings: Fit Before Adhesive

By JVAN PRECISION 0 comments
A gearbox bushing should seat flat and remain fixed in its shell bore. If it moves, first determine whether the bushing is the wrong size, the shell bore is damaged or the installation is...
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