JVAN technical journal

Airsoft Gearbox Guides & Technical Articles

Practical guidance for comparing gear ratios, checking V2 and V3 compatibility, selecting supporting bushings, and planning dependable airsoft gearbox builds.

Airsoft Gear Ratios: How to Choose for an AEG

Airsoft Gear Ratios: How to Choose for an AEG

By JVAN PRECISION0 comments
An AEG gear ratio describes the reduction through the gearbox gear train. A lower numeric ratio such as 13:1 provides less reduction than 18:1, but that does not make it automatically better. The right...
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AEG Cutoff Lever and Trigger Trolley Troubleshooting

AEG Cutoff Lever and Trigger Trolley Troubleshooting

By JVAN PRECISION0 comments
A stuck trigger, repeated click or unreliable semi-auto cycle can involve the trigger trolley, cutoff lever, selector parts, springs, contacts or sector-gear cam. Do not replace the cutoff lever until the interaction is observed...
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Diagnose AEG Compression and Air-Seal Problems

Diagnose AEG Compression and Air-Seal Problems

By JVAN PRECISION0 comments
“100% air seal” is not a useful pass-or-fail promise for an assembled AEG. Diagnose the compression path in sections, then verify the completed replica with repeatable chronograph readings and normal feeding. Test the piston...
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How to Choose an Airsoft AEG Motor

How to Choose an Airsoft AEG Motor

By JVAN PRECISION0 comments
An AEG motor must match the gear set, spring load, battery, wiring and available motor space. Labels such as “high torque” or “high speed” are useful starting points, but they do not describe the...
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How to Lubricate an AEG Gearbox

How to Lubricate an AEG Gearbox

By JVAN PRECISION0 comments
AEG gearbox lubrication should leave a light, even film on the correct moving surfaces. More grease is not better: excess lubricant can collect debris, move onto electrical contacts or reach the hop-up and inner...
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